Precision Liquid Filling Machine Solution

FLUIDO's Liquid Filling Machine Solution utilizes a high-accuracy Oval Gear Flow Meter to deliver precise volume-based filling for a wide range of liquids. Designed for automatic and semi-automatic filling machines, this solution ensures consistent fill quantity, minimizes product wastage, and improves production efficiency.

Whether you are filling lubricants, chemicals, paints, edible oils, solvents, inks, or specialty liquids, our system provides repeatable and accurate measurements independent of pressure fluctuations.

Automatic liquid filling machine line with oval gear flow meter based volumetric filling

±0.03% Accuracy & Repeatability

8+ Filling Applications

15+ Years Experience

W&M Weights & Measures Approved Flow Meter

The Problem

Key Challenges in Conventional Filling Systems

Manual and timer-based filling systems struggle to hold a consistent fill volume, which directly costs you product, time and production output.

Inconsistent filling quantity

Product overfill and wastage

Frequent manual calibration

Reduced accuracy at varying flow rates

Production losses due to inaccurate batching

Maintain source tank level

Our Solution

How the Oval Gear Filling System Works

The Oval Gear Flow Meter continuously measures the actual volume of liquid passing through the filling line. The measured signal is sent to the controller or batching unit/ PLC, which automatically stop the flow through valve once the preset quantity is achieved.

This ensures precise filling for every container, drum, can, bottle, or jar.

Measure

Oval gear flow meter measures actual liquid volume in real time.

Transmit

Pulse / digital output signal is sent to the batch controller or PLC.

Compare

Controller compares live volume against the preset fill quantity.

Stop

Solenoid valve closes automatically the moment the preset volume is reached.

Key Features

Engineered for Filling Lines

Excellent Accuracy & Repeatability of ±0.03%
Suitable for Low to High Viscosity Liquids
Real-Time Flow and Batch Monitoring
Compact and Easy Installation
Compatible with PLC, HMI, and Automation Systems
Available with Pulse(Digital Outputs)
Minimal Maintenance Requirements

Benefits

What You Gain

Improve filling accuracy
Reduce product giveaway and wastage
Increase production efficiency
Eliminate manual measurement errors
Enhance process control
Increase productivity & achieve faster return on investment

Typical Applications

Where This Solution Is Used

From single-head semi-automatic units to fully automated multi-head filling lines across process industries.

Lubricant Filling Machines

Chemical Filling Systems

Paint Filling Machines

Edible Oil Filling Machines

Solvent Filling Stations

Drum and Barrel Filling Systems

IBC Filling Applications

Specialty Liquid Packaging

System Components

What Makes Up the Filling System

Every component is supplied, matched and supported by FluidoSense so the complete filling loop works as one system.

Oval Gear Flow Meter

The measuring heart of the system — positive displacement measurement of actual liquid volume, from the FS04 to FS80 series.

Batch Controller / Totalizer/ PLC

Receives the flow signal, tracks the running volume and triggers the stop command at the preset fill quantity.

Solenoid Valve

Opens and closes the filling line on command from the controller, giving a clean cut-off on every batch.

Filling Nozzle

Delivers the measured liquid into the container with minimal splash, drip and foaming.

PLC / HMI Interface (Optional)

Operator screen for recipe selection, batch presets, counts and live production data.

IOT

Remote monitoring of batch data and consumption for centralised production visibility.

Why FLUIDO

Why Choose FLUIDO?

With years of experience in flow measurement and batching automation, FLUIDO provides reliable, high-performance filling solutions designed to meet industrial production requirements.

Our systems help manufacturers improve product quality, reduce operational costs, and achieve consistent filling accuracy.

Partner With FLUIDO

Add More Value to Your Filling Machines

Filling machine manufacturers and OEMs can raise the value of their machines by building them around FLUIDO's oval gear flow meters and batching systems. Instead of developing measurement in-house, you get a proven, approval-backed metering module — letting you sell a higher-accuracy, more competitive machine while we handle the flow measurement expertise.

Sell an Approved, Legal-for-Trade Machine

Offer your customers filling machines fitted with Weights & Measures approved flow meters — a stronger, sellable specification that commands a premium.

Stand Out From Competitors

±0.03% repeatability and consistent fills let you position your machine as the accurate, premium option in a crowded market.

Faster Time to Market

Skip in-house metrology development. Integrate a ready meter + batch controller module and get your machine to market quicker.

Easy Integration

Pulse and digital outputs plug straight into your PLC, HMI and automation, so the meter fits your existing machine design.

Fewer Warranty & Fill Complaints

Repeatable, accurate filling means fewer overfill disputes and callbacks from your end customers — protecting your brand.

One Reliable Partner

Single-source supply, calibration and after-sales support from the FLUIDO team — backing every machine you build and sell.

Become an OEM Partner

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Accurate & Reliable Liquid Filling with Oval Gear Flow Meter